Product Channel
TD PROCESS
Vacuum Process

Tufftride QP, QPQ
Liquid Carburize
SaltBath Heat Treatments Austempering
Induction Harden
Flame Harden
Consultant

 
INDUCTION HARDENING
 

  • Surface layer of work-piece only can be heated by electro-magnetic induction.
  • High surface hardness, wear resistance and high fatigue limit can be obtained
  • Compressive residual stress generated by induction hardening brings superior fatigue limit.
  • Process following heat-treatment can be omitted because of little decarburization or scaling of work piece.
  • Quick and economical for small lot production is available.


Quenching spline part of shaft
Facilities INDUCTION HARDENING

MADE BY TOCCO(USA)
10KHz 150KW
&O slash;300x2,000 Max
CASE DEPTH 1~5 mm.
MADE BY DENSHIKAGAKU (JAPAN
200KHz 40KW
Ø 50x600 Max
CASE DEPTH 0.4 ~ 2.5 mm.
HARDNESS & RESIDUAL STRESS
  • Quenching hardness depends on carbon content of material not on hardenability of it.
  • Hardness obtained by induction hardening is higher than it by ordinary quenching, because of compressive residual stress generated by the process.
  • While maintaining hardness and residual stress, tempering is to be carried out in order to prevent deforming, grinding crack and to improve toughness.
Carbon content & quenching hardness
Distribution of hardness & residual stress
Carbon content & tempered hardness
INDUCTION HARDENED DEPTH
  • For controlling induction hardening, as it is difficult to measure Austenitizing temperature directly, frequency(penetrate depth), power density, ampere and voltage, heating duration are used instead.
  • The lower frequency is applied, the deeper harden depth is obtained.
  • There are two kinds of heating up, those are one shot heating and progressive heating.

Relationship between hardened depth and heating duration, power density and frequency
 

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